Best Metal Cladding Systems for Building Facades

best metal cladding systems

The building cladding system is a non-load-bearing layer attached to the exteriors of a home to protect the facility from the external threads of weather while providing an element of aesthetic appeal. Traditional building facades were made from wood and bricks, which were not so efficient and long-lasting. Thus, building material suppliers and manufacturers started offering metal cladding materials that are durable and beautiful. Metal wall claddings come in a range of options, including Aluminum, Zinc, Copper, and Steel. These building facades feature vertical and horizontal panels and overlapping tiles. This article introduces the best metal cladding systems that any architect or homeowner should consider using and adding hardwearing hardware to the facility for their next project.

Aluminum Cladding System

Aluminum is a lightweight yet robust metal that manufacturers utilize for producing various types of metal cladding systems. Since aluminum is a soft metal, it features high formability. Two of the famous metal cladding systems made from this substance are ACM panels and aluminum sidings. ACM or aluminum composite material comprises three thin layers: two aluminum plates and one fire-retardant core. The durability of metal cladding systems depends on their thicknesses, which is why building material suppliers provide different grades of aluminum sidings.

Aluminum composite panels and sidings are among the most waterproof metal cladding systems that protect the building from moisture issues such as corroding and rusting, making them the perfect material for coastal areas. Aluminum cladding is considered low-maintenance material requiring minimal cleaning and can be repainted easily. There are aluminum siding available that have wood pattern finishes with a soft color palette and thin horizontal paneling, perfect for people who want to have classic-looking homes. The ACM panels installation process is relatively straightforward, resulting in lower labor costs. Although this metal is an abundant resource, it is not renewable. However, ACM panels are entirely recyclable, making them environmentally friendly materials. Due to the vast array of benefits of ACM panels and aluminum sidings, architects constantly use these metal cladding systems for their projects.

Zinc Metal Cladding Systems

Zinc is a highly versatile metal cladding system becoming more popular among architects who create contemporary and modern building designs. Like aluminum sidings, zinc is a soft and malleable substance, providing a flexible and more straightforward construction process. These metal cladding systems are highly durable and low maintenance. Zinc cladding is also resistant to oxidization due to its natural behavior of generating a protective layer known as patina. The average service time and life span of zinc are about 60 to 80 years.

Zinc metal cladding systems are sustainable choices that are non-toxic and recyclable. It is necessary to remark that it takes less energy and effort to produce zinc claddings than other metal facades. Some building material suppliers provide pre-weathered zinc, which is treated to mimic and age visually patina. The pre-weathered material is perfect for locations where the patina does not naturally form. Additionally, there are various finishes for zinc cladding systems. Another essential characteristic of this metal cladding is that it is fire-resistant.

Copper Building Facade

Copper is a timeless metal material that generates an attractive patina and character with age, making it perfect for modern and traditional building facades. This metal’s warm bronze tone creates an iridescent brownish color through natural weathering before generating a green color.

This metal cladding system is lightweight and durable, like ACM panels, essential for the significant building construction process. Additionally, copper building facades feature a very long lifecycle and require no maintenance and treatment without having tears and wear.

Copper is naturally a warm and beautiful metal that complements wood, stone, concrete, glass, and other cladding systems. These metal cladding systems are combined with zinc and timber to provide better durability and aesthetics.

CORTEN Steel Metal Cladding Systems

CORTEN steel, which is weather-resistant steel (copper-chromium alloy steel), is more resistant to atmospheric weathering than all-metal cladding systems. The chemical composition of CORTEN steel reacts to pollutants that exist in the air and generates a protective oxide film. The protective film regenerates itself over time, making the cladding system a long-lasting material. Most weathering steel metal claddings have a reddish-brownish layer and gain darker hues over time.

Despite the rustic look of CORTEN, this metal has twice the tensile strength of standard steel, making it perfect for structural and building cladding material.

Corrugated Steel Facade

The corrugated steel facade is a lightweight, durable, and robust building material that weathers perfectly. It features a wave-like pattern appearance that has become a recognizable and timeless element in contemporary and traditional architecture. The noticeable feature of this metal cladding system is that it can add depth and textures to a building facade and is available in various colors.

Are there Different Grades of Aluminum Siding Cladding?

aluminum siding cladding

Aluminum siding cladding is one of the most common building materials used in the construction industry as a cladding system. These metal building claddings are perfect for clients who want durable and stylish exteriors for their homes or offices. Construction material suppliers provide aluminum sidings with various textures, paint finishes, and grades. Although other practical and functional cladding systems, such as durable ACM panels, are suitable for modern architecture, aluminum sidings are still used in the building industry. When buying quality aluminum sidings, it is essential to know their thicknesses and characteristics. 

The Most Common Gauges or Grades of Aluminum Siding

The thickness of aluminum siding and other metal cladding systems is called “gauge” or “grade”. If you consider buying aluminum siding or cladding for your home, one of the most critical choices you will have to make is what grade your home will require. This decision plays an essential role in the durability of the siding and how well it will function during its life span. 

The different grades of aluminum sidings are expressed by a number such as 26 gauge or 29 gauge. The difference in thickness between these two grades is about the thickness of a single sheet of paper. Although it does not seem much different, the 26 gauge aluminum siding is better suited and more popular for building claddings. 

While aluminum siding panels can be customized to be at any gauge, they are most commonly available in 22, 24, 26, and 29 grades. As the gauge number gets higher, the metal siding panel gets thinner. Thus, a 22-grade board is thicker than all of the other gauges. The denser metal cladding systems are more durable. However, removing lower gauge aluminum siding can be challenging as they are heavier. Additionally, thick sidings are more costly.

The construction industry standard for residential facilities offers 26-grade siding. While this gauge is the most commonly used and recommended for building facades, there isn’t one thickness to fit all situations and applications. As told, extra strength from a lower grade metal siding is never a bad idea. However, not every siding situation will require the maximum thickness. 

When is it Recommended to Use Lower Gauge Metal sidings?

There are some particular situations that homeowners should consider using thicker aluminum sidings for their homes which are:

  • Locations With Harsh Climate
  • Building Structure
  • Siding Profile Choice and Paint System

A metal siding with a heavier gauge means extra durability and strength. Home protection is critical if the building is located in an area frequently impacted by storms or where the elements are known to be damaging, such as heavy snow and high wind loads. The lower gauge aluminum siding can resist being bent, dented, punctured, or blown off during extreme weather conditions such as hurricanes.

The building’s structure and its spanning capabilities, or the distance between two supports for the facility, can help determine the aluminum siding grade. The thicker the metal panels, the further installers can span boards over open support. 

Homeowners’ choice on the aluminum siding grades may be made easier depending on the cladding panel profile they choose. For instance, in the case of having flush wall panels for the siding material, it is not possible to utilize 29-gauge panels. Flush wall panels are only developed with thicker gauges. The paint finish that the client demands will also affect the grade of the siding. For example, for more expensive paint finishes, it is better to opt for heavier gauge systems.

The Advantages of Thicker Grade Aluminum Siding

The aluminum siding itself features various advantages. However, the thicker metal panels can be more beneficial generally.

  • Minimizing Denting
  • Reducing Oil Canning
  • Higher Durability

While a thicker metal cladding is very resistant to denting on impact, a thinner aluminum siding like 29-grade is easier to get scratched, dent or puncture.

One of the most notorious aluminum claddings problems is oil canning which can be overcome using thicker panels. The lower gauge panels make it harder for the claddings to change shape and helps reduce the strictness of oil canning. 

The thicker gauge metal cladding systems are more potent and can withstand gale forces, winds, and storms. They increase their wind uplift force and impact resistance, or the cladding’s ability to withstand intense exterior forces. However, it is crucial to note that aluminum sidings and claddings are naturally resistant to corrosion, fires, and rotting.

Building Materials for Modern Architecture

building materials for modern architecture

As a consequence of the industrial growth and revolution, modern architecture improved and evolved in response to new building materials and technologies, resulting in the sleek and beautiful building facades shunting ornamentation and taking over earlier traditional systems, products, and methods of construction. The building materials help architects in attaining the physical and final form of their design. Construction industry products are the only tangible that offers various intangible feelings and emotions. For instance, people who want a warm feeling can opt for claddings with wood pattern finishes, or the cold and contemporary feel can be obtained by utilizing metal wall cladding systems. The selection of suitable building facade materials holds an equal share in designing compared to functionality and aesthetics.

Aluminum Building Materials in Modern Architecture (ACM Panels and Aluminum Sidings)

Aluminum is a metal substance that is abundantly available in nature. Building materials manufacturers utilize them to produce various types of metal building claddings, including ACM panels. These modern systems possess high quality with strength and lightweight characteristics. The benefits of ACM panels made them famous among modern architects as they are airtight and feature easy installation procedures. Aluminum siding cladding materials are corrosion resistant and have a perfect behavior at extreme temperatures. Generally, the glass facade of modern buildings is supported by lightweight and robust aluminum frameworks. There are other new products made from this particular substance, known as transparent aluminum, which provide excellent transparency and form in contemporary architecture.

Glass in Modern Building Designs

Along with ACM panels and aluminum sidings which are metal cladding systems, glass is a modernistic building material that provides transparency and light while offering visibility and protection for the facility. Many modern architectural buildings justify the extent of the glass building designs. Construction materials manufacturers managed to develop the glass building facade with a lower U-value, high thermal insulation characteristic, suiting the environment and helping in the facility’s energy efficiency.

Steel Building Materials in Modern Architecture

Steel metal claddings are products that can be used as a structural element as well as visual material. They can withstand tensile forces, making them the effective structural material as an RCC reinforcement and space frames, trusses, section beams, etc. In addition to building cladding systems, steel is suitable for doors and window frames, handrails, door handles, balustrades, etc. Modern building materials made from steel possess qualities such as strength, lightweight, durability, recyclability and can withstand various climate conditions like Aluminum Composite Panels (ACM panels) and aluminum sidings.

Brick in Building Facades

Brick blocks used for building facades form a creative style through innovative ideas and skilled builders. Despite the robust and rigid form of brick products, they have proven that using them can develop beautiful specimens over some time. Modern building materials manufacturers are working towards transforming the small construction product into a durable facility unit.

Concrete Building Materials in Modern Architecture

Concrete building materials are the backbone of modern architecture. These materials are made of cement, dine, and coarse aggregates attached to each other in a specific ratio. Concrete can be fabricated and molded into any desired form easily by utilizing appropriate scaffolding, forming a beam slab, column, foundation, cladding, etc.

Natural Stone for Modern Designs

Natural stones have been in the building industry since the time of humanity’s evolution. However, they are still modern building materials. Despite their heavy and bulk properties, they are appreciated by modern architects in the building industry due to their prominent variety of colors, textures, and sizes.

Wood Pattern Finishes

Metal cladding systems with wood pattern finishes are one of the newest building materials used to create a warm feeling and comfort for the homeowner. These materials are perfect for people who want to have a more traditional-looking building while benefiting from advantageous characteristics of metal cladding systems such as ACM panels and aluminum sidings. Wood pattern metal claddings feature high tensile strength, sound absorption, heat, and electrical resistance, making them exceptional for modern architecture.

Tiles Designs with Unique Style in Modern Architecture

Tiles designs are modular units created from complex substances, including ceramic, glass, or stone. They are applied as covering products over walls, tabletops, and floors. These unique building materials are commonly used in modern building architecture due to their efficient finishing. The beneficial characteristics of these products, including easy repairing, size variety, accessible transportation, variety of colors, and texture, made them a popular choice among architects and interior designers.

Benefits of ACM Panels Metallic Series

benefits of ACM panels

The benefits of ACM panels are what the current building industry needs for attractive cities and durable construction projects. Aluminum Composite Panels ensure safety and satisfy building codes and regulations across the globe. These construction materials are sleek and modern systems that were first introduced in the 1960s. Due to the benefits of ACM panels, these cladding materials took over other products such as wood and cement in the market. 

The benefits of aluminum composite panels compared to other building materials made them the dominant cladding material in the industry. It is essential to mention that traditional and older cladding materials are not environmentally friendly products and can be damaged or destroyed easily when exposed to harsh weather conditions. Thus, current builders and architects appreciate using new and valuable systems to improve facilities with higher quality and weather-resistant characteristics. The benefits of the metallic series of ACM panels are what everyone is looking for to build an aesthetic building facade with high functionality.

What are ACM Panels?

Aluminum Composite Panels or ACM panels, like other composite products, are made from different layers. However, these products feature three thin layers, including two layers of aluminum sheets attached to a fire retardant core material. Manufacturers utilize various types of core substances equivalent to the customers demanding project. The core material can change the fire exposure behavior of the cladding system. For instance, the center can be made of solid minerals or honeycomb filling, but the old ACP systems feature combustible polyethylene, which is unsafe for industrial cities. 

The core material’s combustibility made few issues for past years when most builders were using traditional ACM panels. Thus, current aluminum composite manufacturers change the core substance of external cladding systems to prevent future disasters. Although ACM panels are more expensive than other cladding systems, ACP materials are perfect for projects that require a combination of high structural building materials. Thus, building material suppliers provide systems with different qualities and core substances. The benefits of ACM panels push suppliers and manufacturers into investing in the hybrid system production process. A reliable world statistics estimates that more than 200 companies are active in ACM panels production, and the numbers are still increasing as the need for modern and functional buildings grows. 

Benefits of Aluminum Composite Panels 

When choosing and buying building materials for a project, clients demand to know the advantages of available products. Here is the list of the benefits of ACM panels that anyone should know before choosing the cladding system for the application.

Lightweight Characteristics and ACM Panels Installation

Aluminum composite panels are popular due to their lightweight characteristics in the building and construction industry. This property allows builders to benefit from the ACM panels installation process, which is relatively straightforward.

High-Quality

Aluminum Composite material suppliers and manufacturers apply a special coating to the materials, including polyester and fluorocarbon allowing developers to produce high-quality cladding systems with a perfect metallic surface. ACM panels metallic series are hard to break and can overcome different kinds of harsh weather conditions.

The Durability of ACM Panels

One of ACM panels’ best properties that made them the perfect cladding material for cold areas is durability. Building cladding systems should last long, and ACP materials are ideal for the purpose as they consist of zinc, copper, and other metals that increase their durability. However, the homeowner may want to replace the cladding system with other systems such as aluminum siding. In this case, there should be no worries about throwing the composite panels in the landfill. On the other hand, there are various aluminum composite panels recycling methods that manufacturers utilize.

Fire-Resistant Characteristics

Modern building standards require fire-resistant characteristics for safety purposes. New Aluminum Composite Panels do not spread the fire or melt due to their FR core material. 

Various Thicknesses

ACM panel manufacturers provide products in different thicknesses allowing architects to create limitless designs. Clients can choose the gauge they require for the project. However, there are standard sizes that most ACP materials come in. Generally, the materials that are utilized for cladding systems have a thickness of more than 4mm. 

Flexibility and Versatility

The flexibility and versatility of aluminum composite panels are two of the beneficial characteristics that architects appreciate. Manufacturers can create cladding systems in any demanding shape by bending, cutting, and folding the panels.

Buying Quality Aluminum Siding Guide

buying quality aluminum siding

Aluminum Siding is one of the versatile and functional construction materials in the building industry which architects appreciate. Choosing these cladding systems is suitable for different types of buildings, at least in theory. However, for most homeowners that try to buy siding for their homes, the number of choices can be overwhelming. A wide array of aluminum cladding systems, including ACM panels, are trendy due to their aesthetics and functionality. But, there are still architects and homeowners who prefer to buy quality aluminum siding, which is more traditional and does not have a current manufacturing system. For buying quality aluminum siding, a guide is required, which this article provides. 

Pros and Cons of Quality Aluminum Siding

Depending on the location and weather conditions of the building and other factors, buying quality aluminum siding can be a wise choice. However, as with any cladding system, there are both beneficial characteristics and negative properties when it comes to cladding and creating a facade for a facility with aluminum. Here are some of the primary advantages and drawbacks of quality aluminum siding systems. 

The thickness of Quality Aluminum Siding

When choosing and buying quality aluminum siding for a project, the first thing to consider is the thickness. Aluminum is a soft substance in metal classification, meaning the thickness of the cladding system makes a significant difference. The typical thickness is 44 gauge. However, it is better to opt for a 53 gauge siding system for people who want the best result. 53 gauge thickness material is more expensive, but it is considered a good investment. 

A cladding with suitable thickness will not require Aluminum siding replacement or repair for at least 40 years. However, aluminum siding painting is necessary two or three times during its lifetime to maintain its fresh and beautiful look. 

Versatility and Installation Process

Aluminum siding cladding systems are lightweight materials and feature a relatively easy installation process. They consist of horizontal and vertical format panels that allow architects to have complete freedom to create a unique exterior appearance for buildings. 

Quality Aluminum Siding is Corrosion Resistant

For people who live in coastal communities and areas with higher air moisture levels, buying cladding materials that are resistant to humidity is essential. Quality Aluminum siding is an excellent choice for such locations. Wood and many other cladding products absorb moisture, resulting in health-related problems and building damages. On the other hand, aluminum sidings do not swell, rot, or rust. These cladding materials are waterproof and provide perfect protection for the facility against moisture issues. 

Energy Efficiency and Insulation

ACM panels and aluminum sliding materials have excellent insulating properties, especially those with heavier gauges or thickness. These cladding systems insulate the building better than vinyl sidings and save the homeowner a considerable amount of money on cooling and heating system costs over the lifespan of the buildings. Aluminum is a better choice than a vinyl siding for facilities in extreme cold weather conditions. It is not affected by the low temperature, whereas vinyl can become brittle during cold seasons and crack easily. 

Styles and Textures of Quality Aluminum Siding

Aluminum siding manufacturers produce these materials with a variety of patterns and textures. Some of them mimic the wood grain, which is perfect for people who prefer traditional-looking building facades. Moreover, these siding claddings come pre-painted in a wide range of color choices baked on the primary surface.

Metal Sidings are Recyclable

Buying quality aluminum siding is an investment as it will last longer than other claddings. Additionally, in the case of replacing the facade, there is no need to put old siding in a landfill. These materials are entirely recyclable, making them environmentally friendly materials.

Low Maintenance

Quality aluminum sidings are low maintenance, meaning they will not require regular cleaning. Other systems like wood will require precise maintenance and repainting once a year to look fresh and beautiful. Cleaning aluminum sidings is straightforward and can be done by only wiping them down with a damp, soft cloth.

Drawbacks of Aluminum Sidings

Aluminum sidings, just like other industrial materials, have their drawbacks. Buying quality aluminum siding is a good choice, but it is better to know about their disadvantages before purchasing them. 

  • Aluminum tends to dent.
  • Replacing a single panel can consume a considerable amount of time.
  • They can easily get scratched.

Aluminum Composite Panel Recycling Process

aluminum composite panel recycling

Aluminum Composite Panel or ACM panels are popular construction materials that are used for cladding systems. Architects and builders have been utilizing these products to create aesthetic buildings for decades. However, due to the various beneficial properties of ACM panels, their popularity is still growing. Some of the few essential advantages of ACP materials are affordability, durability, versatility, lightweight characteristics, and functionality. Aluminum Composite Panels feature unique designs that can satisfy renovation projects with ventilated cladding systems. They can fit into all fields of architectural projects, including commercial and residential buildings. However, some issues will occur on aluminum composite boards after years of usage, needing to be repaired or replaced. What will happen to the old panels? Thanks to the recyclability of these panels, it is easy to recycle ACP materials and use them in new projects. This article will provide everything that you should know about the aluminum composite panel recycling process.

Basics of Aluminum Composite Panel (ACP or ACM)

Aluminum composite panel suppliers and manufacturers use aluminum plate systems for developing ACM panels. Aluminum is one of the most found elements in mother nature, making it easier to extract it from the ground for industrial utilizations. The substance is available in many silicates, and then it is extracted from the mineral called bauxite. Manufacturers utilize complex and particular procedures to obtain pure aluminum. Due to the anti-corrosion characteristic of aluminum, building material suppliers use them to create various supplies and cladding systems to provide long-lasting building facades. One of the materials that are perfect for architectural application is aluminum composite panels made from the combination of aluminum and fire-retardant core (mineral fill).

ACM Panels Applications and Usages

ACM panels are famous for modern and contemporary building cladding systems or ventilated facades. Aluminum composite panels cladding systems consist of layers that solve insulation problems and make them facade materials for building facades. Additionally, they provide efficient thermal behavior for the buildings and can save a considerable amount of energy. ACP facade panels allow the construction to feature a chimney effect between its external layers, generating continuous ventilation. Meaning, during cold seasons, the air circulation pace will slow down and preserve the heat inside the building. In hot seasons, the heat gets evacuated, creating cool and comfortable interiors for office workers and home occupants.

Recycling Process

Aluminum composite panels (ACP) are fully recyclable. Despite their affordable price, ACM panels manufacturers and suppliers try to recycle old and damaged panels and do not prefer throwing them away. The high value of composite cladding panels is a significant economic influence for aluminum composite panel recycling. These claddings can be recycled repeatedly without losing their value and physical properties. Additionally, the energy that the recycling process consumes is a minor fraction of the production needs. The process is done by following essential stages and requires special devices to complete the procedure. The steps and phase are as follows:

  • Crushing
  • Grinding
  • Circulation Water Cooling
  • Sieving Stage
  • Electrostatic Separation

The aluminum composite panel recycling process starts with cutting the boards into more miniature sheets. This step is done to provide a more straightforward working process due to the large dimension of ACP materials. Without cutting ACM panels, it is impossible to complete the recycling procedure. Due to the robust bond between the aluminum sheets and the FR core, it is not easy to deal with the pre-cut panels of ACMs. Thus, grinding these materials into powder is crucial by using special grinding devices, making them easy to separate.

Girding ACM panels will generate considerable heat, resulting in burnt pieces and operation rate reduction. Thus, the aluminum composite recycling process requires a circulating water cooling system to lower the temperature of the workpiece during the grinding phase. The sieving stage features a screen that vibrates and involves sending the small pieces without grinding them back to the milling for further recycling. The powder produced in the grinding sage will need electrostatic separation, which is the last phase for developing new panels. The electrostatic separator can divide the core substance for the exterior layers according to the conductive differences between the aluminum and the mineral fill core.

Machines and Devices used for Aluminum Composite Panel Recycling Process

Waste ACM panels are the most valuable raw substance to recycle for complete PVC and high productivity properties. As told, manufacturers utilize various devices and machines to complete the aluminum composite panels recycling process. For example, YX-800 is an ACM recycling machine that features a high handling system. This industrial machine is primarily used to recycle aluminum composite scarps on old building facades and advertising billboards.

Aluminum Siding or ACM panels for Building Facade

alumtech bond acm panels or aluminum siding

Construction material suppliers and manufacturers are developing various types of products and materials for the current building industry. The building facade, a cladding system, is the crucial element of any residential or commercial facility that exterior designers and architects focus on for creating attractive and aesthetic designs for their clients. Thus, manufacturers provide various cladding systems with unique characteristics. Due to the importance of energy in the current era, metal wall cladding systems have become the most famous building facade materials in the market. Metal wall claddings come with various materials, including steel, copper, CORTEN, aluminum, etc. However, aluminum metal wall claddings are the dominant products in this industry, including aluminum plate systems, ACM panels or aluminum composite panels, and aluminum siding. However, most people will be confused when choosing Aluminum siding or ACM panels.

Moreover, manufacturers create walling systems with aluminum in two main categories: aluminum siding and aluminum composite panels. It is essential to mention that some other products such as aluminum longboard sidings and aluminum wood sidings are practical and are combined with traditional materials for people who prefer classic looks for their buildings. This article will help you choose between aluminum sidings or ACM panels for your next project.

What is Aluminum Composite Panel (ACP or ACM panel)?

The first Aluminum Composite Panels or ACM panels were produced and invented in the 1960s by various companies. ACM panel cladding systems consist of two exterior layers of aluminum sheets and one core substance. The traditional aluminum composite panels did not have fire-resistant characteristics due to the highly flammable polyethylene core. However, after the growth of technology, ACM panels manufacturers managed to use FR (fire-retardant) core for their new materials, making them fire safety construction materials.

There are generally three types of facilities in the building industry: type A that features more than four floors, type B has three floors, and type C consists of less than two levels. ACM panels are practical for all types, but they are most efficient for classes B and C. Aluminum composite panels (ACM panels) are available in various colors and sizes. The standard dimensions of ACM panels in Canada are 3mm, 4mm, and 6mm.

Pros of ACM panels

  • The primary material of ACP cladding systems is aluminum, meaning they can be fabricated into any desired shape due to the material’s flexibility.
  • In addition to the flexibility ad lightweight characteristics of ACM panels, they are durable and rigid cladding systems. Thus, they can last for decades without having any damages.
  • Aluminum composite panels feature an easy installation process as they are lightweight and have a defined workflow.
  • Most people choose their construction materials from the prices that are available. Thus, Aluminum composite panels cost can benefit builders.
  • Composite panels are versatile as they feature different colors and finishes.
  • They are UV and chemical-resistant.
  • Modern aluminum composite panels are perfect sound insulation solutions,
  • ACP panels are 85% recyclable, making them environmentally friendly materials.

ACP Cladding Materials Cons

  • In extremely harsh weather conditions, ACP materials are susceptive to dent.
  • While installing ACM panels, the contractor and the builders should seal the cladding boards properly and make them waterproof.

What is Aluminum Siding?

Aluminum siding cladding is a construction material that has been used for cladding systems for decades. These functional materials are the perfect choice for locations that have mid to low temperatures, such as Canada. The primary material in aluminum siding claddings has remained the same from their first day of production. However, construction material suppliers started using various cutting and new fabrication machines for cutting, shaping, bending, and installing. These sheet metals are developed through a process that has less impact on the environment than other traditional cladding systems. Manufacturers roll pure aluminum with special devices and store them or send them to the construction site. To have a vision about how long these materials can last, you can easily find that the existing buildings in Canada have had their siding applied since the 1970s.

Pros of Aluminum Siding Materials

  • Aluminum siding materials are cost-effective materials and are highly affordable.
  • These construction materials are 100% recyclable, and they will not end up in a landfill.
  • Metal wall claddings with aluminum are energy efficient and great insulators during cold and hot seasons.
  • They are considered low maintenance materials, and unlike other materials, they do not require regular cleaning.
  • Aluminum siding panels are durable and can last for a long time.

Aluminum Siding Cons

  • Aluminum contracts and expands due to temperature change which can cause popping noises can be annoying for occupants.
  • As aluminum is a soft metal, sidings made from this substance are susceptible to dents and scratches.
  • These aluminum cladding systems consist of painting coats worn out after years of rainwater and sunlight exposure.
  • Current architects prefer ACM panels to aluminum sidings because traditional sidings are out of style, and creating contemporary designs will be hard.

ACM Panels Installation Guide with Details

ACM panels installation

Building a residential facility, an office, or a board for advertisement can sometimes be a challenging and daunting task due to the complexity involved in the installation process. Developing a structure from 0 to 100 requires having a precise plan and schedule, but it also needs to be cost-effective and enjoyable. The essential part for building construction or an advertisement board mostly depends on various elements, including the contractor, project budget, and materials used for the purpose. This is why modern building materials come to the picture, including ACM panels.

Some factors for building a new office or home may not be in the customer’s hands. However, choosing and installing suitable building materials is unquestionably a choice. Choosing and buying construction materials for a custom facility or commercial building has become more manageable after manufacturers started developing aluminum composite material panels (ACM panels). However, before utilizing them in your next project, you will need to know what ACM panels or ACP materials are and how ACM panel installation should be done.

What are Aluminum Composite Materials (ACM)?

ACM panels manufacturers developed these functional materials with beneficial characteristics making the head product in construction and architecture. Compared to other construction materials, Aluminum composite panel (ACP) and supplies reveal their advantages. By looking at some high-quality ACM panels characteristics, including durability, rigidness, flexibility, and lightweight, the difference between other traditional cladding materials is evident. Additionally, it is easy to recycle ACM panels for other projects. Furthermore, the numerous applications of ACM panels make them the perfect choice for architects and builders.

Aluminum composite panels feature two primary layers of aluminum sheets and a core substance placed between other layers. Although ACP materials have not raised severe issues after their development, the core materials have been a leading obstacle. In other words, old composite panels didn’t feature non-combustible core material. However, ACM panels manufacturers managed to find and utilize FR (fire-retardant) substances and solve the issue once and for all. ACM manufacturers changed the polystyrene to a mineral-filled sense, and these materials gained approval from building regulations for safety. Thus, it is essential to check if the core is made from FR materials before ACM panels installation.

ACM Panels Installation Process

Although ACM panels are functional for various applications, including transportation, signage, industry, and more, they are primarily used as exterior building metal cladding systems and interior decoration materials. ACM panels installation involves different steps depending on the client’s demands. Thus, it is better to contact the ACM panel manufacturers and gather the details when buying aluminum composite panels.

Aluminum Composite Panel Installation Steps:

  • Measurement: The first step of installing any building material is to measure the dimensions and size of the demanding product. It is essential to do the measurements precisely. Even the slightest mistakes can cause money and time loss.
  • Fabricate: After determining the accurate size of the aluminum composite panels, the board provider should fabricate them in the demanding dimensions. ACM panels manufacturers utilize various professional tools for cutting, folding, bending, and drilling their materials. Installing supporters and fasteners can also take place in this step.
  • Waterproofing: Another essential step of ACM panels installation is waterproofing. The weather barrier which should protect the structure needs to be installed before applying the aluminum composite claddings. In this step, a primer should be applied to the framings, and then the barrier is utilized to seal the cladding materials.
  • Applying the Mounting System: Builders use a mounting system to ensure the straight alignment of ACM cladding panels. After applying the mounting system, the cladding boards are installed in a fixed order. The order depends on different factors, such as the priority of shaped areas and corners.
  • Installing ACM Panels: In the final stage, ACM panels should be installed on the mounting. It is better to ensure that the primary profiles (clips) are connected to the aluminum composite panels. Then, the installer must screw the boards to the wall. After ACM panels installation, there will be a gap between the boards. Most ACM manufacturers utilize a strip for matching and hiding these gaps. Other supporters, such as shims and additional clips, are utilized in the final stage for leveling and attaching the cladding materials.

ACM Panels Installation Guide for Outdoor Application and Purpose

ACM panels outdoor applications require different installation methods. All methods require accuracy and precision. Due to the wind loads in the back of the composite panels, it is crucial to install weather resistance barriers. As told earlier, fire retardant core also represents a significant role in ACM panels cladding systems.

  • The primary consideration for aluminum composite cladding panels is preparations. Choosing a fixed direction is essential to paint ACM panels. (Arrow direction on the protective film)
  • For preventing damages and scratches on the boards, it is better to roll, cut or drill the product from the back.
  • Developing a sketch for ACM panels installation is essential since some sections such as windows and doors need to be installed before other portions.
  • Builders should install the first panel in areas such as corners.
  • Permanently remove the protective films as each section’s installation is done.
  • Aluminum composite installation for exterior wall cladding is crucial. The ACM panels should be sealed in the correct order. Otherwise, water leakage will possibly be an issue during rainy weather.

Aluminum Composite Panel (ACP) Compared to other Building Materials

Aluminum Composite Panel (ACP)

Currently, there are a wide array of construction materials available for architects, constructors, and builders. Selecting and buying suitable building material for the demanding project depends on numerous factors, including price, versatility, durability, finishes, and purpose. Thus, clients and architects must choose the most suitable construction materials for their projects and applications. One of these materials widely used in modern and industrial cities such as Toronto is Aluminum Composite Panel (ACP), also known as ACM panels claddings and roofing systems. In the current industry, Aluminum composite panels are utilized not only for construction but for other applications in different industries.

Aluminum Composite Panel (ACP) Structure

ACM panels are also referred to as aluminum composite sheets, sandwich panels, and ACM materials. As told, these modern products are widely used in construction projects and other industries. The thing that made ACM panels unique and different compared to other building materials is their structural properties which provide outstanding quality and functionality among other particles.

The importance of each construction material is summarized in its structure. In other words, if the architect or customer wants to know whether the building material features the suitable quality and characteristics for the demanding project, they will need to learn about its structure and form.

Aluminum Composite Panel (ACP) Core Material

The Aluminum Composite Panel (ACP) features a three-layered structure, including two sheets of aluminum and one fire-retardant core substance. This central core of ACP materials is the essential part of these building materials. However, at first, some issues started when the fire behavior of these construction materials went under question. The early aluminum composite panel featured a PE core substance that is sustainable to fire and spreads quickly. This problem is solved with various solutions. However, some countries abandoned PE cores, and others allow builders to utilize them for low-rise buildings.

Though the former systems seemed to be reliable, modern manufacturers provided better resolutions for aluminum composite panels. They typically utilize fire-retardant (FR) substances to make ACM panels safer than other construction materials. These solutions are perfect for exterior applications, including using ACM panels for cladding systems where safety plays a massive role in the building’s facade. The FR core materials can be varied depending on the local building codes and requirements. However, the common fire-retardant substances are mineral materials and honeycomb, which manufacturers utilize in their aluminum composite panels.

Coating Materials on ACM Panels or ACP Finishes

Although the substance used in the structure’s core is of great importance in an Aluminum Composite Panel (ACP), coating materials on ACM panels are also essential and affect the overall quality. Generally, manufacturers utilize two types of coating for these construction materials. The first one is PE finish, which is the same as for PE core. Thus, this can cause issues similar to the core material. However, it is possible to utilize this coating as the leading material on the surface for interior applications. Some of the internal usages of the PE coating include perforated and decorative panels, wall partitioning, and false ceiling.

On the other hand, experts recommend using coating materials such as PVDF or Nano aluminum composite panels for cladding systems and other external applications. These coating types provide better durability and quality and offer better safety and resistance against fire. Additionally, Nanocomposite panels are anti-dirt and water-retardant. Thus, they will require lower maintenance, and cleaning them is very straightforward.

Best Qualities of ACM Panels

The aluminum composite panel (ACP) has advantageous characteristics, qualities, and features, making it the perfect material for building cladding systems and facades. Due to its structural components and properties, ACP material is one of Canada’s most used building materials. The followings are the primary and beneficial characteristics of aluminum composite panels (ACP).

  • Flexibility, Versatility and Durability: One of the unique characteristics of an aluminum composite panel (ACP) is its flexibility, versatility and durability. Most construction materials do not feature three of these properties at once. It is accessible to fabricate and installs ACM panels, and they will last more than 30 years if maintained properly. Due to the versatility of ACP materials, manufacturers can produce various cladding products with different styles and shapes, allowing architects to create limitless designs for their clients.
  • Chemical and Water Resistance: ACM panels are manufactured in a way to withstand harsh weather conditions. These building materials are water and chemical resistant, and they can be utilized in different portions of a facility. This advantage of ACP materials makes them the perfect cladding materials for locations with high humidity and temperature change. However, if these panel systems are not installed properly, they can have leakage. Thus, it is essential to follow a rainscreen installing instructions precisely.
  • Lightweight Material: Most clients should pay considerable money to labor costs when constructing a new building. However, due to the lightweight characteristic of an aluminum composite panel (ACP), it is easy to install these building materials for cladding systems resulting in lower labor costs.
  • Aesthetics: Architects prefer using metal wall cladding systems, including ACM panels, which are the perfect materials for building facades, as they are modern, flat, and sleek. Most manufacturers create ACP materials in different color finishes and textures. Even ACM panels with wood pattern finishes are available for clients who prefer to have a mixture of contemporary and classic designs for their building’s cladding system.

How to Remove Aluminum Siding?

remove aluminum siding

Aluminum siding is a building cladding material that is primarily used to cover a house with the intention of protection and insulation. Different types of aluminum siding are available. The most common types of siding include wood, aluminum, and vinyl. However, for installing a new cladding material, you should know how to remove aluminum siding that is currently used as the cladding system of your building.

What are the Aluminum Sidings Cladding Systems?

Aluminum siding is made of aluminum coil stock, which is covered by painting and enamel to have a nice design on residential structures from an esthetic point of view. It has a wide range of colors which last for many years. Then it is baked for durability. Aluminum siding creates a long-lasting protective cover for your exterior view of your home.

The majority of designers prefer to utilize aluminum siding due to the advantages and popularity over other exterior cladding materials. It is flexible and versatile to be in desired size and shape. It was common in the 20th century. Nowadays aluminum siding is installed on numerous Canadian houses across Canada.

Follow Step-By-Step Instructions to Repair or Remove Aluminum Siding Without Damaging:

Aluminum siding provides benefits for homeowners. . On the other hand, maybe you need to change or repair aluminum sidings. Removing aluminum siding is much easier than most people think But “How do you remove the aluminum siding without damaging?”

Aluminum sidings used for a house has numerous advantages, but it also has disadvantages. It can be damaged in various types of weather conditions. You can remove the damaged siding and change it without destroying the rest of the pieces.

Storms and rain can dent aluminum siding and damage it. So, it requires scrapyard is much easier. You can remove it quickly and make the house unwrapped. Removing aluminum siding is not troublesome. It can be laborious work, but it is not a particularly complicated process. Getting the first piece of aluminum siding out of the structure is essential in removing it. You can work systematically to remove other sidings as you need for replacement or repair with the first piece of aluminum siding free.

Step 1

Before you begin to take damaged aluminum siding away, you should have essential information. Cutting aluminum is really risky, so it’s necessary to wear special gloves and glasses while doing the project. Also, it is not needed to remove the complete panel; it is better to remove only the damaged part and change the old siding panel over the new one.

Before you start your project, peel back a corner of the siding panel to check what is underneath. So, having enough information will help you plan your project.

Step 2

Find the damaged part of the aluminum siding. Aluminum siding can be sharp and cut you. So, put on your work gloves. You will have to use the utility knife to cut the damaged part of the siding. If you cannot cut with the utility knife, you can use a screwdriver and hammer. Cut the vertical lines by the utility knife 5 cm from the top of the siding panel.

Step 3

When you cut vertical panels, you can begin cutting horizontal siding panels. You can use tin spins to do this task. Tin snips come in a variety of forms that can be used to cut the metal. Then you should cut a panel across the damaged piece of siding again, and leave about 5 cm of siding at the top of the panel. This is the place you want to install the new piece of siding.

Step 4

After finishing removing the pieces of aluminum siding panels, it is needed to measure the space of the new siding board. Then, you must attach the new aluminum siding panel over the place where you cut away the damaged one. When the new panel is set and dry, it is possible to paint the new aluminum siding panel to create matching with the rest of the panels.