Aluminum Siding Panels – 9 Pros and Cons

aluminum siding panels

Aluminum siding was first used for home cladding systems in the 1930s since it was affordable compared to other materials such as brick and wood. These building cladding materials became popular due to their durability and low-maintenance characteristics. Today’s aluminum siding panels offer other various benefits in the construction industry.

Why Use Aluminum Cladding?

Aluminum cladding panels are dent-resistant and inspect-proof construction materials. Additionally, panels that are made from metal are not flammable, so if you live in a region where brush fires are common, using metal cladding systems would be wise.

Modern aluminum siding manufacturers offer panels that do not require much maintenance. If you want to clean aluminum siding, an occasional power wash is all you should do.

Most manufacturers pre-paint aluminum siding panels, and the enamel finish on these cladding systems can last for 15 to 25 years without fading or chalking. If you take care of your siding, it will last more than fifty years.

The style of aluminum siding panels can be combined with beautiful wood patterns. Make sure to check our Wood Pattern ACM Panels.

Although most metal cladding systems are suitable for contemporary and industrial-style buildings, there are other ways that you can use them. For example, you can use them for soffits and roofs since they are durable.

Pros of Aluminum Siding Panels

Although you already understand that aluminum cladding systems are the perfect choice for modern buildings, you should also know their other primary advantages. Here are some of the main pros of aluminum siding panels:

Aluminum Siding Panels Cost

Aluminum sidings are one of the cheapest cladding systems available in the market. Generally, it costs about $2 per sq. ft, and the heaviest gauge is about $4 to $7 per sq. ft.

Aluminum siding panels are typically cheaper than 80% of other durable systems. Additionally, since these cladding panels are lightweight, the labor cost for their installation is lower.

Note: You can also remove one panel of the aluminum siding and replace it with a new one. Read our guide about:

Aluminum Claddings are Low-Maintenance

Cleaning aluminum claddings is extremely easy. It would be best if you rinsed the panels off about once a year to ensure no debris is stuck in the window sills.

Modern Aluminum Siding Panels and Energy-Efficient

Unlike other siding materials, aluminum panels are considered good insulators, and if you want your home to be perfectly insulated, you should opt for heavier gauge panels.

The energy efficiency of modern metal claddings will keep your interior warm during cold seasons and will not let the heat go out during cold seasons.

So, by installing aluminum siding panels, you can decrease your utility bills.

aluminum sidings

Metal Claddings are Environmentally Friendly

Modern aluminum siding panels are considered green home products. Aluminum siding is recyclable, and manufacturers can use recycled panels to produce new ones.

If you want to learn more about the recycling process, click the link: Recycle Aluminum Siding

Aluminum Panels are Waterproof and Do not Rust

If your home is located in a humid region, aluminum sidings are the best cladding systems for you. Modern metal claddings such as ACM panels do not rust or absorb water.

Additionally, aluminum does not swell in humidity and does not shrink in the heat.

Variety of Styles and Colors

One of the best benefits of aluminum siding panels is that manufacturers provide them in various textures, styles, and patterns. Some of them have metallic characteristics, some have wood textures, and others come with solid colors.

Metal panels come pre-painted in the baked-on color finish of your demands, or you can paint the siding panels yourself.

While most homeowners think of horizontal panels or planks when picturing the aluminum siding panels, these building facade systems are also available in vertical boards. This characteristic of metal siding panels gives architects the freedom to design any appearance that will match their preferences.

Aluminum Siding Panels are Insect Proof

Another benefit of aluminum panels is their insect-proof characteristics. Unlike wood or other traditional materials, these sidings are not susceptible to insect damage.

Fire-Resistant

Homeowners that live in areas that experience frequent brush fires are always under stress. However, they should choose metal cladding panels like aluminum sidings to prevent disasters.

Aluminum composite panels and sidings are non-flammable, which means they will not ignite. Additionally, they do not melt or burn. In the worst case, the paint finish will become scorched, but you can clean and repaint it easily.

The fire-resistant characteristic of aluminum sidings makes them a better construction material than vinyl. Additionally, the non-flammability of aluminum panels makes them a popular choice with insurance companies.

Note: Some insurance companies will discount you if you choose fire-resistant materials such as aluminum composite panels.

modern aluminum siding

Aluminum Panels are Extremely Durable

Most manufacturers produce aluminum sidings from coil stock material which is obtained from recycled panels. These metal sidings are coated with certain chemicals that will prevent corrosion.

Then, aluminum siding suppliers and manufacturers bake the color on them with the final layer of color or texture you have chosen. So, these metal panels are strong and do not crack during their lifespan.

If you install and maintain your aluminum siding panels properly, they will last longer than 50 years. So, if you live in a part of the region that has extreme temperatures, aluminum or steel sidings are the better choices.

Note: Unlike other materials such as vinyl or wood, metal sidings will not crack and get brittle in winter or warp in scorching summers.

Cons of Aluminum Siding Panels

Although aluminum siding panels are beneficial construction materials, they have their drawbacks that you should know. However, we have provided a guide for buying quality aluminum sidings that don’t have all the disadvantages below.

Aluminum Panels May Dent and Scratch

Although aluminum is a flexible metal and manufacturers can fabricate them quickly, it is prone to dents and scratches. With this said, if you live in heavy traffic areas, you should expect to repair your sidings.

Small or big dents are repaired in the same way, and it needs to be done by a professional. The expert will drill a small hole in the center of the dented area and pull it out, followed by filling and sanding the hole. After your siding is repaired, you should paint it.

Repairing most metal sidings is challenging since once the panel’s color is faded, they are hard to be matched with others.

Note: If you want to avoid such dents and scratches, you should opt for heavy gauge aluminum siding panels.

Traditional Aluminum Siding Panels are not Good Sound Insulators

Metal panels expand and contract slightly with temperature change during a year. This expansion and contraction can create noise. Additionally, extreme wind loads can also produce an annoying sound. Rain and hail can sound loud on the surface of your traditional aluminum sidings.

The good news is that today’s metal cladding manufacturers produce modern aluminum siding panels that decrease the annoying noises. However, the best metal cladding systems in noise insulation are ACM panels.

aluminum siding cladding

Industrial Appearance

Although the texture and style variety has improved drastically in recent years, aluminum siding panels still look like metal. Some homeowners prefer a natural feel of wood or want their home to look more traditional. For such people, aluminum claddings are not suitable.

The cold feel of metal cladding is very obvious when you stand close to your building. However, current architecture requires modernity, and to provide contemporary designs, metal sidings are necessary.

Alternative Cladding Systems

Current metal panels and building cladding system manufacturers offer various materials for your house or business building. Here are some of the most popular alternative cladding systems that you should know. Make sure to read their differences with aluminum siding to choose the best material for your next project.

Another alternative is wood siding which is a traditional material for building cladding systems. Wood is only suitable for people dedicated to using natural components for their homes. Wood sidings are available in a wide array of profiles. However, the panels require regular and complex maintenance. Additionally, wood sidings are vulnerable to termites and insects.

Note: Building codes and regulations in some areas banned the wood siding usage since it can spread fire quickly.

Can You Paint Aluminum Sidings?

This is the question that most homeowners ask. The answer is yes. Actually, we recommend you paint your siding panels once in a couple of decades.

If you want to paint your metal sidings for a new look or repair project, you should prep the panels by removing all of the boards and creating a smooth surface.

If you want to learn more about painting aluminum sidings, make sure to click this link: How to Paint Aluminum Sidings.

Essential Questions to Ask a Metal Building Supplier

metal building supplier

You are an intelligent buyer if you want to know more about your metal building supplier than just their product’s price. Cheap construction material is not always the best choice and deals on steel or aluminum buildings.

We have provided some essential questions for you to ask your metal building supplier that will help you determine whether you are getting your investment’s worth with a specific company.

Metal Building Supplier Reliability

First of all, you should ensure that you deal with a reliable and reputable company that provides ACM panels or other metal materials that you want to use for your metal building. The following is a list of questions to ask your metal building supplier to ensure its reliability.

  • Where are You Located? Although a nearby office is unnecessary, it could be convenient for more complicated and more extensive projects.
  • How Long Have You Been a Metal Building Supplier? If the company is new and has little verifiable history, it is better to reconsider buying aluminum cladding and other metal materials from them.
  • Do You Have a Factory Nearby? It will be better for you to find a aluminum or steel building supplier near your construction locations since you will have to pay less for shipping.
  • Does the Metal Building Supplier Offer References? If the company avoids answering this question or refuses to provide references, it would be best to cut the deal.
  • How Experienced is the Sales Team? An experienced metal building supplier will offer tips and shortcuts to save you time and money. Moreover, the best sales team in the industry will treat you with courtesy and respect, answering your questions without pushing for an immediate sale.

Metal Building Kit’s Quality

A second essential thing to check is determining the building material’s quality that the supplier offers, whether it is cladding systems such as aluminum siding or other supplies and attachments.

  • What Type of Metal Building do You Sell? Not all metal buildings are the same. So it is essential to know the company’s products and their types to see which one is will be the best choice for your project.
  • How Versatile is Your Metal Framing System? You should ensure that the system will fulfill your needs.
  • Can You Customize My Metal Cladding? Ensure that your demands are not beyond the metal building supplier’s capability. Even if they do, you should know if the company can customize its products for you.
  • Is it Easy to Enlarge Your Metal Building? If you have plans for home expansions, the metal building supplier can make it possible with reasonable prices.
  • What Warranties Does the Metal Building Supplier Carry? If the company you choose for your metal building does not stand behind its product, you should shop elsewhere.
  • What Type of Metal Sheathing Do You Use? Some companies utilize thin metal sheets. But, if you want your building to be stable, go for companies that offer sheet metal equivalent to your needs.
  • What Other Claddings are Possible? Better aluminum cladding systems allow the use of any traditional materials, including stone and brick.
  • Is The Framing Prefabricated? For quicker assembly, all the cladding components welded, drilled, painted, etc., for faster assembly are the better choice.
  • What are the Special Features of Your Building Kits? Higher-quality metal claddings and building supplies offer water-resistant and easy maintenance features.
  • Do Your Products Include All the Fasteners? Most pre-engineered metal materials like aluminum composite panels include nuts, bolts, and screws.
  • What Other Options Do You Offer As Metal Building Supplier? Check if the metal building supplier provides insulations and high-quality sealers.

Limitations of the Metal Building Supplier

Next, you should discover if the systems and products of the metal building supplier fit your demands.

  • What are the Cladding Sizes?
  • Are there Any Size Limitations?
  • Will You Design My Building Equivalent to My Specific Use and Location?

Material and Installation Pricing

Once you ensure the reliability of the metal building supplier and their product’s quality, you can finally get to the bottom line: the pricing. So, it would help if you asked the following questions from the company you desire to work with.

  • How Much Will My Metal Building Cost?
  • What Exactly is Included in the Price You Offer?
  • How Long is the Price Locked In?
  • How Long Will It Take to Send or Ship the Metal Building Products?

Alumtech Bond Challenges You to Test Our Metal Buildings

Alumtech Bond invites you to look us over. Our experienced metal building specialists will answer all your questions precisely. We offer the best metal buildings at the most reasonable prices.

Alumtech Bond has built its reputation one structure at a time over many years. Our returning buyers have proven we are doing it right. Our aluminum composite panels are guaranteed to meet or even exceed all your building codes for the lifetime of your home.

ACM Panels: Cheap vs. Expensive

acm panels

Nowadays, aluminum composite material (ACM) is the number one cladding material for high-rise buildings and residential facilities. However, aluminum composite panels weren’t always the dominant metal claddings before. Before ACM panels came into the construction market, aluminum plates, also known as aluminum siding systems, were the preferred choice for most building companies, architects, and homeowners.

When ACM panels were first produced, these composite materials were dispersed into the market in a massive amount by ACP companies to seize a significant share of the construction market. Since their beginning, aluminum composite panels have been sold on a large scale since ACM panels are more lightweight, cost-effective, and durable than traditional aluminum siding systems. These composite materials came with various color and texture finishes, including wood grains.

Aluminum composite materials (ACM panels) still offer beneficial characteristics to date, and some other properties have been added to them over the past years to increase their viability and appeal. Today’s ACP materials can be fabricated and rolled easily, making them perfect for architectural projects requiring complex shapes and designs.

Essential Things to Know Before Buying and Using ACM Panels

Before purchasing and using these aluminum cladding systems for your building, you need to know a few essential things about ACM panels. The first essential thing you need to be aware of is that they are two primary types of aluminum composite panels available in the market for your applications which are:

  • Fire-Resistant (FR) Core or Fire Rated ACM Panels
  • Polyethylene (PE) Core or Non-Fire Rated Aluminum Composite Material

The primary difference between FR and PE ACM is that the non-fire-rated aluminum composite panels have a thermoplastic polyethylene core material. In contrast, the fire-rated ACP contains mineral-filled thermoplastic material.

Another essential aspect of aluminum composite material is that it is a combustible product. Thus, it is crucial to determine which building regulation and code ACM falls under and then test it to comply with the rules. With this, you can increase the life span of the aluminum cladding system and ensure the safety of your building’s structure and its occupants.

Although aluminum composite material is an excellent construction material to use in modern buildings, it can sometimes seem a little pricey. Thus, many homeowners prefer to go for cheaper aluminum composite panels, which are not certified since they want to avoid spending a lot of money. However, you should know that ultimate costs and expenditures can follow this big mistake during the lifetime of the building. While many cheap ACM panels are non-certified, several other composite panels are certified, high-quality, and genuine. So, you may ask why these ACP materials are more affordable or less expensive than other aluminum cladding materials in the market? We have revealed that in the next section.

expensive acm panels
Building Cladding with Expensive ACM Panels

The Difference Between Expensive and Cheap Aluminum Composite Materials (ACM)

As told, some ACM and aluminum composite panels are more expensive than others. The reasons behind their higher price are high-grade materials used to produce them, and the labor involved in their construction is generally more skilled. Thus, it is expected for cheaper ACM panels to have less resistance against extreme weather conditions and are more likely to rust when exposed to humidity.

The coating that is applied to expensive ACM is PFC which automatically makes it more costly than uncertified aluminum composite panels in the market. Another essential characteristic that makes some composite materials more expensive than others is their fire-resistance level. ACP materials that are fire-rated and provide better safety have a higher cost. Additionally, choosing expensive aluminum composite panels offers several other benefits and advantages for the construction, including:

  • Expensive ACM panels can last longer than cheap ones.
  • Fabricating High-quality Aluminum Composite Panels is easier than low-quality ones.
  • Expensive ACP materials are energy-efficient since they insulate the building facade perfectly.
  • When it comes to sound insulation, high-quality aluminum claddings are the best choice.
  • Expensive aluminum claddings come with better water-proof characteristics.
  • High-quality aluminum composite panels do not require regular maintenance, while cheap ACM panels will need frequent cleaning.
  • An expensive aluminum composite material will add value to your home, and buying high-quality ACP is considered an investment.
  • Aluminum composite material with higher quality comes with lighter weight, and installing them is more straightforward.

What are Aluminum Cladding Systems? (Advantages, Types, Installation, Maintenance, and Cost)

aluminum cladding systems

Aluminum cladding systems are durable building materials applied to a facade to protect the facility from exterior elements. In the construction industry, the term “cladding” means a building covering system that protects the building by offering an extra layer while providing aesthetics. Since architects and building contractors utilize metal cladding systems for current projects, manufacturers are developing modern aluminum cladding systems with high functionality and beautiful finishes. Thanks to modern technologies and development methods, today’s aluminum panels experience quality improvements and can last for a long.

Table of Content for Aluminum Cladding Systems:

Aluminum Cladding Systems Advantages and Benefits

Aluminum cladding systems are made from the lightest metal material on the earth. However, these metal panels are robust, providing a high level of stability and durability. Since aluminum is a flexible material, manufacturers can fabricate them in any desired shape and design, allowing architects to create limitless building facade styles. Additionally, homeowners can easily replace them with other products whenever they want. The vast array of aluminum cladding systems benefits and advantages make them the dominant metal building materials in the market. Here are the primary advantages of aluminum panels that are used for the building cladding system:

  • Durability and Sustainability
  • Safety
  • Fire-Resistance
  • Water-Resistance
  • Easy Installation
  • Lightweight Characteristics
  • Versatility
  • Low-Maintenance
  • Recyclability and Environmentally-Friendliness
  • Affordability
  • Style and Finishes Variety
  • Energy Efficiency

Investors in the building industry and homeowners prefer to buy metal cladding systems that last for long. Aluminum cladding systems are highly durable and sustainable and can withstand even the worst weather conditions. Additionally, these building facade materials provide structural stability. Although aluminum panels do not get damaged easily, in some cases, homeowners may prefer to replace them with other materials. However, there is no need to throw old panels in landfills since aluminum claddings are fully recyclable. It is essential to mention that modern manufacturers recycle ACP materials to produce new aluminum composite panels that are functional, sustainable, and beautiful.

Aluminum panels used for building claddings are considered rainscreen systems and can improve the building’s envelope’s thermal insulation and energy efficiency. Additionally, ACM or aluminum composite panels are among the most popular aluminum cladding systems and are perfect sound insulating materials, making them ideal for industrial and crowded cities.

Safety and functionality are essential factors to current building codes and regulations. Thus, manufacturers developed their aluminum claddings by adding fire-resistance characteristics to their products. For instance, aluminum composite panels are both fire and water-resistant materials. Moreover, aluminum is an anti-corrosion metal and does not rust or corrode when exposed to rainwater and humidity. Since metal building manufacturers apply an extra coating to these products, the durability of modern aluminum sidings is improved. Unlike other metal claddings such as copper, the humidity will not affect aluminum building facades.

Due to aluminum’s lightweight and durable nature, extra pressure cannot be placed on the construction’s structure. For example, ACM panels can withstand even the most potent wind loads without folding and denting. Since aluminum composite panels and sidings are lightweight construction materials, installing these panels for new or renovation projects is straightforward and cost-effective. Old buildings that have serious structural issues cannot facilitate complex development. However, building contractors can install aluminum claddings to the building exterior wall system to create attractive facades without putting the structural stability at risk.

Aluminum cladding systems are incredibly versatile construction materials. These metal building facades do not provide only a vast array of hues and color choices but also a choice of shapes, patterns, styles, sizes, and visual effects. ACP manufacturers can fabricate and customize aluminum composite panels into any demanding shape. This advantage of aluminum cladding materials is due to their melting point, which is considered low. Architects and designers appreciate using ACM panels for projects that require curves and unusual shapes for building facades.

Aluminum sidings and ACM panels require simple periodic cleaning, only for aesthetic reasons. Over the lifespan of aluminum claddings, the product translates into an ecological and cost-effective solution for new and renovation applications. Cleaning aluminum composite panels can be done by simple water rising and standard cleaning tools.

Aluminum Cladding System with ACM panels
Aluminum Cladding System with ACM panels

Different Types of Aluminum Cladding Systems

Building material suppliers and manufacturers provide various types of aluminum cladding systems. Each system has its unique characteristics, pros, and cons. However, there are two common and popular aluminum cladding systems: aluminum sidings and aluminum composite panels known as ACM panels or ACP materials. Both cladding systems are beneficial for current construction projects.

Aluminum Composite Panels (ACM Panels or ACP Material)

ACM panels or aluminum composite materials are among the most modern aluminum cladding systems widely used in contemporary architectural and building projects. The usage of ACM panels is growing day by day due to their various beneficial characteristics. These building materials consist of two layers of coated aluminum sheets and one fire-resistant core material, making them the durable cladding system for today’s homes and buildings. Unlike traditional aluminum panels, ACP materials do not require repair and come with various sustainable finishes. For homeowners who prefer to have facilities with a more natural and classic feel, ACP manufacturers produce ACM panels with a wood pattern finish. There is no other metal cladding system in the market that can compete with ACM panels in durability, stability, maintainability, energy efficiency, and versatility.

Aluminum Siding

Aluminum siding is considered the traditional type of aluminum cladding system that architects and builders have used for decades. Although aluminum sidings are not as beneficial as aluminum composite panels, they have unique advantages and characteristics. For instance, it is easy to repair or repaint aluminum siding, they are water-resistant cladding materials, and it is easy to install on the building facade. However, they lack noise insulation and paint durability. With this said, it is better to buy aluminum composite panels for modern buildings. However, the price of aluminum siding is lower than modern ACM panels, making them more budget-friendly. It is essential to mention that traditional or contemporary aluminum siding claddings are the best choice for industrial facilities.

Aluminum Cladding System with Aluminum Siding
Aluminum Cladding System with Aluminum Siding

Aluminum Cladding Panels Installation Process

As told, aluminum cladding panels are lightweight materials, and installing them is considerably easy. Anyone can install ACM panels and sidings to their building’s facade by following the steps below. However, it is better to hire contractors or builders for better results.

  1. Snap a chalk line about 16 cm above the ground.
  2. Fasten a metal starter strip with metal nails with large heads.
  3. Place the nails and supplies in the center of the slots and do not drive them completely to allow the aluminum cladding systems to expand and contract easily.
  4. Nail the J channel at the corners.
  5. Push the first aluminum panel firmly up into the starter strip and nail it to the wall studs.
  6. Add other aluminum siding or ACM panels to the structure.
  7. Nail the top of all aluminum panels.
  8. Install door and window trim at the openings.
  9. Caulk around the openings.
  10. Nail on top edges and then the sides and bottom.
  11. Slip the aluminum cladding panels into the trim pieces.
  12. Install the F and J channel at the top wall panels.
  13. Measure and cut the aluminum cladding panels to fit the designs perfectly.
Aluminum Cladding Installation Process for Commercial Building
Aluminum Cladding Installation Process for Commercial Building

Aluminum Claddings Maintenance and Cleaning

Cleaning aluminum cladding systems consist of four primary methods, which are:

  • Water Soluble Cleaning
  • Non-Water-Soluble Cleaning
  • Mild Solvent
  • Color and Shine

Debris and dust that cannot be washed by rainfall can be removed with simple water rinsing. However, if there are signs of residue left on the surface, mild soap and clean water solution can be applied with a soft brush. Wipe or air dry the panels with soft, line-free, dry cloths. More aggressive solvent cleaners will be required if the debris remains on the surface after cleaning with a water-soluble method. However, ethanol alcohol or methanol should be the first attempt to remove surface debris when a water-soluble solution has little or no effect. In case of unwanted color fades on aluminum cladding systems, homeowners can apply a high-quality, non-abrasive car was to the exterior layer.

Aluminum Cladding Systems Cost

Many people wonder why aluminum claddings are more affordable and popular than steel and iron. The primary reason for their exceptional price is the material’s availability. Additionally, it is easier to extract and obtain aluminum than other metal materials. It is essential to remember that the aluminum cladding systems installation process is much easier than other metal claddings resulting in lower labor costs.

Since aluminum cladding systems last for more than 20 years without requiring regular maintenance, they are considered an investment and add value to the facility. As told, aluminum building facades are energy-efficient materials and can decrease utility bills for homeowners reducing the overall expenditure. However, they are standard prices for flat aluminum claddings and ACM panels.

  • Price for flat aluminum cladding panels: Under $10 per sq.m.
  • Price for aluminum composite panels (ACM panels): $15-$30 per sq.m.

ACM Panels Installation Guide with Details

Aluminum Cladding Installation Process for Commercial Building

Building a residential facility, an office, or a board for advertisement can sometimes be a challenging and daunting task due to the complexity involved in the installation process. Developing a structure from 0 to 100 requires having a precise plan and schedule, but it also needs to be cost-effective and enjoyable. The essential part for building construction or an advertisement board mostly depends on various elements, including the contractor, project budget, and materials used for the purpose. This is why modern building materials come to the picture, including ACM panels.

Some factors for building a new office or home may not be in the customer’s hands. However, choosing and installing suitable building materials is unquestionably a choice. Choosing and buying construction materials for a custom facility or commercial building has become more manageable after manufacturers started developing aluminum composite material panels (ACM panels). However, before utilizing them in your next project, you will need to know what ACM panels or ACP materials are and how ACM panel installation should be done.

What are Aluminum Composite Materials (ACM)?

ACM panels manufacturers developed these functional materials with beneficial characteristics making the head product in construction and architecture. Compared to other construction materials, Aluminum composite panel (ACP) and supplies reveal their advantages. By looking at some high-quality ACM panels characteristics, including durability, rigidness, flexibility, and lightweight, the difference between other traditional cladding materials is evident. Additionally, it is easy to recycle ACM panels for other projects. Furthermore, the numerous applications of ACM panels make them the perfect choice for architects and builders.

Aluminum composite panels feature two primary layers of aluminum sheets and a core substance placed between other layers. Although ACP materials have not raised severe issues after their development, the core materials have been a leading obstacle. In other words, old composite panels didn’t feature non-combustible core material. However, ACM panels manufacturers managed to find and utilize FR (fire-retardant) substances and solve the issue once and for all. ACM manufacturers changed the polystyrene to a mineral-filled sense, and these materials gained approval from building regulations for safety. Thus, it is essential to check if the core is made from FR materials before ACM panels installation.

ACM Panels Installation Process

Although ACM panels are functional for various applications, including transportation, signage, industry, and more, they are primarily used as exterior building metal cladding systems and interior decoration materials. ACM panels installation involves different steps depending on the client’s demands. Thus, it is better to contact the ACM panel manufacturers and gather the details when buying aluminum composite panels.

Aluminum Composite Panel Installation Steps:

  • Measurement: The first step of installing any building material is to measure the dimensions and size of the demanding product. It is essential to do the measurements precisely. Even the slightest mistakes can cause money and time loss.
  • Fabricate: After determining the accurate size of the aluminum composite panels, the board provider should fabricate them in the demanding dimensions. ACM panels manufacturers utilize various professional tools for cutting, folding, bending, and drilling their materials. Installing supporters and fasteners can also take place in this step.
  • Waterproofing: Another essential step of ACM panels installation is waterproofing. The weather barrier which should protect the structure needs to be installed before applying the aluminum composite claddings. In this step, a primer should be applied to the framings, and then the barrier is utilized to seal the cladding materials.
  • Applying the Mounting System: Builders use a mounting system to ensure the straight alignment of ACM cladding panels. After applying the mounting system, the cladding boards are installed in a fixed order. The order depends on different factors, such as the priority of shaped areas and corners.
  • Installing ACM Panels: In the final stage, ACM panels should be installed on the mounting. It is better to ensure that the primary profiles (clips) are connected to the aluminum composite panels. Then, the installer must screw the boards to the wall. After ACM panels installation, there will be a gap between the boards. Most ACM manufacturers utilize a strip for matching and hiding these gaps. Other supporters, such as shims and additional clips, are utilized in the final stage for leveling and attaching the cladding materials.

ACM Panels Installation Guide for Outdoor Application and Purpose

ACM panels outdoor applications require different installation methods. All methods require accuracy and precision. Due to the wind loads in the back of the composite panels, it is crucial to install weather resistance barriers. As told earlier, fire retardant core also represents a significant role in ACM panels cladding systems.

  • The primary consideration for aluminum composite cladding panels is preparations. Choosing a fixed direction is essential to paint ACM panels. (Arrow direction on the protective film)
  • For preventing damages and scratches on the boards, it is better to roll, cut or drill the product from the back.
  • Developing a sketch for ACM panels installation is essential since some sections such as windows and doors need to be installed before other portions.
  • Builders should install the first panel in areas such as corners.
  • Permanently remove the protective films as each section’s installation is done.
  • Aluminum composite installation for exterior wall cladding is crucial. The ACM panels should be sealed in the correct order. Otherwise, water leakage will possibly be an issue during rainy weather.

How Strong Is Aluminum Composite Panel?

acm panels

The aluminum composite panel is an industrial building product that is practical for cladding and facade applications. The building facade is the first element people notice when they see a construction, including home and commercial facilities. Every building design should have a unique soul, and it must represent the owner and a specific brand. Most of the facilities in the modern era have a perfect plan and soul, and due to the availability of different materials, architects can expand and improve their designs equivalent to the needs of the current time. However, products made from materials such as wood and steel are not very easy to work with for better creativity. Additionally, these materials have drawbacks such as fading of paint and heavyweight, making them challenging to install and maintain long-term usage.

Due to the growth of architecture ad modern materials, it is easier to have creativity when designing a facility. One of the practical substances which relieve the overall process of creating claddings is aluminum. Utilizing aluminum composite panels is an efficient way to add a modern touch and elegance to a building by producing shapes and patterns that were not easy to create decades ago. They are elegant, stylish, and easy to work with, but they have a wide array of benefits and advantages for which landlords and building owners must consider using them. The following are the primary characteristics that make ACP materials strong and efficient for any construction project.

ACM Panel is a Perfect Material with High Durability for Creative Solutions

Manufacturers can create shapes and designs with aluminum composite panels that are harder to produce with other facade materials. These panels will help architects and builders to create a look that is aesthetically pleasing and highly functional. Every construction material has to have high durability, and by combining it with zinc, copper, and magnesium, aluminum can become very durable and robust. Aluminum panels can be cut, drilled, bent, perforated, folded, and fabricated without losing their fundamental integrity. Due to the flexibility and durability of these materials, they have become ideal choices for all types of projects which require almost thirty years of life span.

Aluminum Composite Panel is a Strong and Lightweight Product Comparing to Other Composite Materials

Aluminum Composite panels are among the classification of the lightweight material while being extremely strong, making them perfect for cladding systems. Compared to steel claddings, aluminum is 66% lighter, a perfect and suitable alternative for architects who used to utilize steel for their projects. Most manufacturers compete to create more robust and lighter ACM panels to provide for contractors or building companies.

Low Cost of Maintenance

The cost and effort of maintaining ACP cladding systems are almost nonexistent compared to wood, steel or solid walls. If the construction project is located in a rural area, aluminum composite panels can receive a cleaning process twice a year; they should be cleaned once a year for urban areas. In low rainfall and coastal zones, once a year is appropriate. However, if the material exists in heavily industrialized areas, twice a year will do the job. Additionally, the cleaning process for aluminum composite cladding is relatively easy. For removing the soil, cleaning experts must use water rinse with moderate pressure, and in the worst case, other chemical solutions can clean the material thoroughly. It is essential to contract and consult with a distributor or contractor before considering hiring a cleaning expert for the cladding.

Cost-Effective Solution While Being an Efficient Material

Due to the very light characteristic of aluminum composite panel, there is no need for many fixing points, which lowers the labor and material cost and makes them a cost-effective solution for a building facade. Additionally, the installation and fabrication methods are easy for these panels resulting in lower maintenance and labor cost.

High Functionality of Aluminum Composite Panel

Manufacturers create a large variety of aluminum composite materials for cladding systems and panels while providing efficient functionality and suitable characteristics for building standards such as thermal, sound, and wind insulation, earthquake safety etc. Some of these functional properties lower the energy cost for the building owner. Other characteristics are anti-graffiti and easy cleaning, corrosion-resistant and recyclability.

Corrosion-Resistant Characteristic

ACP materials receive a pre-treating process for having a protective film to keep allowing them to have corrosion-resistant characteristics. However, aluminum panels themselves creates a thin layer of oxide when exposed to air, making the facade resistant to rusting and damaging. If the building is located in some extreme humid location, a special coating and maintenance are required to protect the product from further damages.

Non-Combustible Aluminum Composite Panels for Construction

Some of the aluminum composite panels are classified as non-combustible materials for construction while respecting fire-resistant standards and regulations. When exposed to a temperature as high as 600 degrees Celsius, aluminum melts, but the essential thing is that they are inflammable. As a result, these materials are environmentally friendly construction products that do not generate toxic gas even when a fire occurs.

How to Repair Aluminum Sidings

Aluminum Sidings

Aluminum siding cladding materials are versatile products that cover the construction and applications that require durable facade systems. They are ideal choices for regions that have low to mid-temperature. These sidings do not rust, blister, burn, rot, or get eaten by insects. However, they can scratch, dent, fade in time and corrode. The good news is that it is straightforward to replace or repair aluminum sidings. It is essential to improve the product as soon as any issue starts appearing on the surface to avoid further damage. The process has the flexibility for DIY terms, but it is better to rely on professionals for achieving better results.

Aluminum sidings join together similar to other metal cladding systems such as ACM panels, which means that patching a damaged area or replacing a board is the primary step of repairing these products. It is crucial to remember that instead of corner posts, they are metal corner caps present in these products. These materials were often suitable for wood sidings cladding systems in older installations. With the growth of technology and the internet, even if not finding local suppliers for caps, it is straightforward to find essential tools and products to repair aluminum siding in online sources. It is possible to shape and cut a piece of sheet metal in a pinch to fit with the old cap as a template. It is also crucial to know that aluminum sidings should receive painting maintenance once in a while. It will only take you a few hours to repair aluminum siding with the best results, and the only thing you should be good at is taking measurements and cutting the panels.

Essential Materials and Supplies to Repair Aluminum Sidings

Regardless of the simplicity of the aluminum siding repairing process, experts should utilize some special equipment and supplies. Followings are the most common materials for the repairing process:

  • Electric Metal Shears: This is a tool to cut metals while providing a pressure-sensitive trigger for rotating the cutter and doing the work.
  • Metal Snips: One of the valuable tools for repairing sidings is metal snips that allow experts to improve cut quality and minimize the burrs.
  • Repair Aluminum Siding with a Scrap Metal: It is best to save the removed sidings and utilize them when a similar product is required during the repair work.
  • Waterproof Repair Tape: This tool is perfect to create a watertight bond for sealing up gaps and holes in every type of siding product.
  • Gutter Sealant: This type of sealant helps seal up seams and gasps present in the siding’s cut edges.
  • Repair Epoxy for Aluminum: Repair Aluminum Epoxy is ideal for filling small holes from nails, bolts, and screws.
  • Protection Equipment: Like every industrial procedure, aluminum siding repair requires safety and protection equipment. These equipment include latex gloves that are perfect for working with sealant and epoxy, cut-resistant gloves that can protect hands from the sharp edges of the siding, and safety glasses to protect the eyes from the cutting process.
Repair Aluminum siding claddings
Repair Aluminum Siding to Enhance Your Building’s Aesthetics

Repairing Process

Repairing Aluminum sidings follow standard yet straightforward procedures. Every step of the process requires precision for better results. Here are the main stages of repairing aluminum siding.

  • Cutting Away the Area That Has Issues to Repair Aluminum Siding: The first step is ripping and cutting down every piece covering the damaged part and removing it with a crowbar or another suitable tool. This step is also beneficial for ensuring that there is no water damage beneath the siding. You can utilize oscillating multi-tool tools to cut the framing back to create a level with the surrounding aluminum claddings. Then apply plywood or other durable materials to the backing with good brad nails.
  • Applying the Waterproof Repair Tape to The Edges of Aluminum Sidings: The second step is to cover the gaps to provide extra insurance and a sealing system against moisture. The tape can bond to the aluminum cladding for a water seal purpose while allowing for contraction and expansion of the product as the temperature changes. It is essential to apply the tap around the hole and overlap it with the intact siding at a certain distance. This stage is beneficial for holding down the edges of existing cladding panels to repair aluminum siding that is installed on the wall.
  • Cutting off the Flange from the Bottom Strip: In this step, it is better to use electric metal shears and cut off the bottom Flange at a high pace to repair aluminum sidings. It is effortless to trace the conduit’s shape onto the panel’s back and cut it out with the same tool. Additionally, it is good to cut away the nailing strip on the top to overlap with the existing product.
  • Applying Gutter Sealant to The Back Edges: This step is efficient if the old aluminum siding is not in the best shape and has dents at the edges. Gutter sealant can hold the patch’s borders to the existing cladding material. It is essential to put on latex gloves to provide safety and then run a bead of the sealing product along all the cut edges except the nailing strip, which is usually at the top. Then comes the pressing siding piece process into its place and driving nails through the ribbon and backing. It is essential to remember that the aluminum siding should hang on the pins to have the required expanding and contracting freedom in warm and cold seasons.
  • Work Your Way Up the Cladding System to Repair Aluminum Sidings: The following pieces of aluminum sidings will only need notches cutouts on the ends for having the allowance for sliding under the existing aluminum panel. Once you reach the top to repair aluminum sidings, you should cut off the nail strips similar to the cuts in the bottom flanges.
  • Sealing All Edges with Silicone or Gutter Sealant: For preventing water insulation, it is essential to fill all the edges with more gutter sealant while ensuring seasonal movements.
  • Fill Small Holes with Epoxy to Repair Aluminum Sidings: It is better to remove the old hose holder from the claddings and move the potting bench to the repairing spot that already has a reel on the side. Screw it from the aluminum siding panel and patch up the holes on the boards. Wear the latex gloves and pull off a small piece of epoxy to repair aluminum sidings. You will have to mix two components and push the putty into the existing holes with your fingers. Then, peel off any excess fast since these substances are set up quickly.
  • Painting: Once the sealant and epoxy repairs the damaged parts, it is possible to touch the paint in specific areas. It is better to clean up the aluminum siding before applying the new finish to the product. Then start painting the aluminum sidings and the repaired parts with a color that matches the facility’s overall design.