How to Cut ACM Panels?

Cut ACM Panels

ACM panels (aluminum composite material) are the most modern building cladding materials, beneficial for recent architectural projects. Aluminum cladding manufacturers utilize different fabrication and installation methods to complete a project with the best results. One of the most common ACP fabrication systems is cutting them in any demanding dimensions equivalent to the project and client’s needs. Cutting these building materials is not as straightforward as many people think, and it is often challenging for manufacturers to fabricate them with precision when the exterior renovation is required. This particular process is considered the initial stage of any composite material fabrication process. Building material suppliers and manufacturers utilize various tools and equipment to cut ACM panels. For instance, circular milling cutters and saws are known as hand-held tools for this purpose. Other industrial tools include a CNC router, laser cutting machine, shears, and chisels used for cutting aluminum composite panels. By using these tools, fabricating different aluminum claddings is possible with precision.

Cutting ACM Panels with a Laser Cut

A fiber laser cut system can cut metal materials, including aluminum sidings (another suitable building material for facades) and ACM panels. Modern laser cutting devices can penetrate any metal material without creating tooling wear. When it comes to fabricating ACP materials, a CO2 laser cut machine can do a perfect job. The laser cutting technology is popular due to its unique ability to not leave any shadings on the product’s surface after completing the cutting procedure.

This metal fabricating machine generates a small laser beam, allowing manufacturers to cut ACM panels with higher precision than other router bits and die cutters. Additionally, laser cutting devices can complete complex patterns and provide more freedom than standard cutting tools. By using these particular machines, manufacturers can cut ACM panels with high yield points while delivering high quality and material waste reduction.

Cut ACM Panels with Shearing

One of the oldest metal cutting methods with machines is shearing. Cutting ACM panels with this method is almost similar to using scissors to cut paper. The shearing machine’s blades come together at a minimum offset for fabricating the boards in desired blank sizes, known as blade gap. The wider or thicker the ACM panel, the wider the blade gap between the cutting tools must be. This will decrease the required tonnage amount for fracturing the metal. The components of a shearing device are the mainframe, bed, hold-downs, square arm, gaging, control, and blades. Building material manufacturers utilize two types of sear: swing bear and guillotine, which are available in both mechanical and hydraulic mechanisms.

CNC Routing Machine

Another popular industrial machine that is used to cut ACM panels is the CNC router. This machine is also used to fabricate other metal cladding systems. The CNC cutter operator removes the material precisely to provide a better working flow and reduce the stickiness of the fabricating boards. Using lubricants can also minimize stickiness. Experts utilize a feed rate calculator due to tighter windows of the feed and speed when cutting aluminum composite materials.

Cutting Aluminum Composite Panels With Circular Saw

For creating straight line cuts on ACM panels, the most efficient tool is the circular saw. Cutting aluminum cladding with this method can be done with a DIY process. However, it is essential to follow safety protocols. The operator must evaluate the tool before starting the cutting process. This saw should never be turned on when the cutting blades face the composite panel. Wearing safety goggles is necessary to protect the eyes from dust or flying debris during the metal fabrication process.

Cut ACM Panels with a Jigsaw

Most experts prefer to cut ACM panels with a jigsaw when it comes to lower-budget projects. Jigsaw itself is a versatile industrial tool that can create straight cuts and fabricate sheet metals with any thicknesses. This tool allows experts to create curves and angles. However, it is essential to utilize A 24-toothed blade for a smoother cut for cutting aluminum cladding systems.

Cutting with Cold Chisels

For cutting ACP with cold chisels, the tool must be 2cm wider than the working piece. After choosing a suitable chisel, this tool must be sharpened to a 60 or 70-degree angle with a preferable guide. The alignment of the device is better to be done with screw and hammering. However, the operator should never use a claw hammer.

Best Metal Cladding Systems for Building Facades

acm panels

The building cladding system is a non-load-bearing layer attached to the exteriors of a home to protect the facility from the external threads of weather while providing an element of aesthetic appeal. Traditional building facades were made from wood and bricks, which were not so efficient and long-lasting. Thus, building material suppliers and manufacturers started offering metal cladding materials that are durable and beautiful. Metal wall claddings come in a range of options, including Aluminum, Zinc, Copper, and Steel. These building facades feature vertical and horizontal panels and overlapping tiles. This article introduces the best metal cladding systems that any architect or homeowner should consider using and adding hardwearing hardware to the facility for their next project.

Aluminum Cladding System

Aluminum is a lightweight yet robust metal that manufacturers utilize for producing various types of metal cladding systems. Since aluminum is a soft metal, it features high formability. Two of the famous metal cladding systems made from this substance are ACM panels and aluminum sidings. ACM or aluminum composite material comprises three thin layers: two aluminum plates and one fire-retardant core. The durability of metal cladding systems depends on their thicknesses, which is why building material suppliers provide different grades of aluminum sidings.

Aluminum composite panels and sidings are among the most waterproof metal cladding systems that protect the building from moisture issues such as corroding and rusting, making them the perfect material for coastal areas. Aluminum cladding is considered low-maintenance material requiring minimal cleaning and can be repainted easily. There are aluminum siding available that have wood pattern finishes with a soft color palette and thin horizontal paneling, perfect for people who want to have classic-looking homes. The ACM panels installation process is relatively straightforward, resulting in lower labor costs. Although this metal is an abundant resource, it is not renewable. However, ACM panels are entirely recyclable, making them environmentally friendly materials. Due to the vast array of benefits of ACM panels and aluminum sidings, architects constantly use these metal cladding systems for their projects.

Zinc Metal Cladding Systems

Zinc is a highly versatile metal cladding system becoming more popular among architects who create contemporary and modern building designs. Like aluminum sidings, zinc is a soft and malleable substance, providing a flexible and more straightforward construction process. These metal cladding systems are highly durable and low maintenance. Zinc cladding is also resistant to oxidization due to its natural behavior of generating a protective layer known as patina. The average service time and life span of zinc are about 60 to 80 years.

Zinc metal cladding systems are sustainable choices that are non-toxic and recyclable. It is necessary to remark that it takes less energy and effort to produce zinc claddings than other metal facades. Some building material suppliers provide pre-weathered zinc, which is treated to mimic and age visually patina. The pre-weathered material is perfect for locations where the patina does not naturally form. Additionally, there are various finishes for zinc cladding systems. Another essential characteristic of this metal cladding is that it is fire-resistant.

Copper Building Facade

Copper is a timeless metal material that generates an attractive patina and character with age, making it perfect for modern and traditional building facades. This metal’s warm bronze tone creates an iridescent brownish color through natural weathering before generating a green color.

This metal cladding system is lightweight and durable, like ACM panels, essential for the significant building construction process. Additionally, copper building facades feature a very long lifecycle and require no maintenance and treatment without having tears and wear.

Copper is naturally a warm and beautiful metal that complements wood, stone, concrete, glass, and other cladding systems. These metal cladding systems are combined with zinc and timber to provide better durability and aesthetics.

CORTEN Steel Metal Cladding Systems

CORTEN steel, which is weather-resistant steel (copper-chromium alloy steel), is more resistant to atmospheric weathering than all-metal cladding systems. The chemical composition of CORTEN steel reacts to pollutants that exist in the air and generates a protective oxide film. The protective film regenerates itself over time, making the cladding system a long-lasting material. Most weathering steel metal claddings have a reddish-brownish layer and gain darker hues over time.

Despite the rustic look of CORTEN, this metal has twice the tensile strength of standard steel, making it perfect for structural and building cladding material.

Corrugated Steel Facade

The corrugated steel facade is a lightweight, durable, and robust building material that weathers perfectly. It features a wave-like pattern appearance that has become a recognizable and timeless element in contemporary and traditional architecture. The noticeable feature of this metal cladding system is that it can add depth and textures to a building facade and is available in various colors.